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Physical Analysis (On-Site Inspection)

The purpose of the on-site inspection is to gather detailed information about all of the association's capital assets maintained by its reserve budget.

Knowing how much each reserve component (roofing, paving, pool, tennis court, etc) costs and how frequently these costs recur is the key to determining a funding plan.  Having a diligent physical analysis provides the foundation for an accurate reserve study.

A photographic inventory of some of the reserve components, though not required by State Civil Code 1365, improves the report appearance.  (Note that a report is only as good as its numbers, so don't be fooled by a reserve study with lots of nice-looking photos but lacking in substance)... We do a photographic listing on request and it has been particularly helpful in cases where there is litigation involved against a developer, for example.

Reserve Component Photographic Record

 

              

ClayLite S-Tile Roofing - New a/o 2001                          Asphalt Paving Showing Cracking

              

    Pool Before Resurfacing                                           Pool Fiberglass Resurface Process

              

    Stucco Showing Mildew on Patio Walls                     Tennis Court Resurfaced in 2004

Reserve Component Description

An integral part of developing a good reserve component physical analysis is documenting the essential facts and assumptions about each reserve component.  

A well-written narrative about each reserve component is one of the most important attributes to look for in a reserve study because many of the cost projections need extra explanation.  

This cannot be emphasized enough.  

Many reserve studies show only calculations and lack description (other than terse descriptions of condition of each reserve component as "good, fair, or poor").  This often leaves the next year's Board scratching their heads trying to figure out why certain reserve expense items were scheduled in a particular way...

As an example of the need for documentation, suppose your association is planning to remove 10 large trees that have been a recurring expense liability of $2,000 in trimming costs every two years.  If the association plans to remove two trees per year at $600 each, there will be a $1200 line item called "Tree Removal - 5-Year Phased" in the cash flow analysis for the next 5 years.  After 5 years, there will be no more trimming expenses projected in the cash flow. 

At the same time, the 'Tree Trimming Expense" line item may occur as $2,000 in the first year and then $1,000 two years later, and then zero thereafter as the trees are progressively removed.  Absent adequate narrative describing the assumptions made in the cost projections, the cost projections may seem confusing to next year's board or to the management company.

Providing this level of detail is rather time-consuming and it is indeed much easier to populate a report with nice pictures of every item from roofs to restrooms. Yet the people who live in the association already know what these things look like.

Having said that, following is a sample of the reserve component description section of a report.

 

Reserve Component Description   (Physical Analysis)

  

The following pages contain descriptions of each identified reserve component maintained by the association.  Each reserve component is shown with its estimated useful life, remaining life, and current cost to replace.  Supporting information is included where applicable. 

This information is analyzed by computer to produce the cash flow analysis and straight-line analysis reports. 

This component inventory and condition assessment information was obtained during an on-site visit in October 2004 and via subsequent discussions with local contractors, board members or agents for the board.  No destructive testing was done to determine condition of components that are not readily accessible (for example, sampling plumbing lines or flat roof core samples).  Field measurement is always done to determine quantities.  Only in cases where representative sampling is feasible will it be done, for example, if there are 10 buildings of exactly the same design, then painting surface measurement will be done on one building and multiplied by 10.

Remaining life estimates are based on typical useful life expectancy minus effective age of components (which may not be the same as chronological age).  Published costs and life expectancies may also be used. 

No representation is made as to how much actual costs and actual life expectancies at the time of future replacement may differ from estimates contained herein.  Because actual contractor bids vary considerably, it is entirely possible that the association may select a bid that is more costly or less costly than the estimates provided herein.  Contractor estimates discussed on the following pages are not to be interpreted as formal bids or as an endorsement of that particular contractor. 

This on-site inspection is not to be considered as a project audit or quality inspection.

  

 


Tile Roof - Phase I

Location:  Tops of Phase I residences.

Quantity:   42,000 SF.

Remaining Life:  27 Years.

Typical Useful Life:  30 Years.

Comments:  The association re-roofed half of the buildings that had defective tiles with Clay-Lite S-Tile in Oct 2001-Feb 2002, consuming most of the association's reserve funds.  Roof tiles last indefinitely.  Aside from occasional breakage, the primary long-term expense will be replacing the roof underlayment and flashing after about 30-35 years. Cost is $4.25/SF to remove tiles and stack, then replace underlayment and then reinstall tiles.  Note building plans cited 65,441SF of total roof area, but measured SF was 84,000 SF.

 

Current Replacement Cost:  $178,500 at $4.25 per SF.  Cost Source – Local Contractor.

Preventative Maintenance:  Routine inspection.  Roof maintenance programs can extend roof longevity.

 

Tile Roof - Phase II

Location:  Tops of Phase II residences.

Quantity:  42,000 SF.

Remaining Life:  10 Years.

Typical Useful Life:  30 Years.

Comments:  The association re-roofed half of the buildings that had defective tiles with Clay-Lite S-Tile in Oct 2001-Feb 2002. The contractor states that the other half of roofs can last about 10 years more.  Aside from occasional breakage, the primary long-term expense will be replacing the felt underlayment after about 30-35 years. Cost is $4.25/SF to remove tiles and stack, then replace underlayment and then reinstall tiles.  Note building plans cited 65,441SF of total roof area, but measured SF was 84,000 SF.

 

Current Replacement Cost:  $178,500 at $4.25 per SF. Cost Source – Local Contractor.

Preventative Maintenance:  Routine inspection.  Roof maintenance programs can extend roof longevity.

 

Pool Composite Shingle Roof - Replace

Location:  Top of pool restroom building.

Quantity:  900 SF.

Remaining Life:  27 Years.

Typical Useful Life:  30 Years.

Comments:  The pool roof has a mix of tile and 30-year composite asphalt shingle under the solar panels.  This line item is for the composite shingle roof replacement under the solar panels.

 

Current Replacement Cost:  $2,655 at $2.95 per SF. Cost Source – Local Contractor.

Preventative Maintenance:  Routine inspection.  Roof maintenance programs can extend roof longevity.


Pool Solar Panels - Reinstall

Location:  Top of pool building.

Quantity:  1 Reinstallation for 10 Panels.

Remaining Life:  27 Years.

Typical Useful Life:  30 Years.

Comments:  The pool solar panels must be removed and reinstalled the next time the pool building is re-roofed.  The pool solar contractor said removing & reinstalling the solar system costs about $1,500 if asphalt composite shingles are used.  If other roof materials are used, roofers often require installation of flashed 6" steel pedestals in the sub-roof to support panels.

 

Current Replacement Cost:  $1,500 at $1,500 per Reinstallation for 10 Panel. Cost Source – Solar Contractor.

Preventative Maintenance:  Routine inspection.  Roof maintenance programs can extend roof longevity.

 

Roof Vent Pipe Caulking

Location:  Tops of structures.

Quantity:  1 Caulking job.

Remaining Life:  3 Years.

Typical Useful Life:  6 Years.

Comments:  The roof pipe vents should be inspected every 5-7 years for cracking and re-caulked with mastic where needed.  Tiles should also be inspected in the process.  Local roofing contractors have quoted approximately $100 per unit, or $4000 for 40 units, to have a roof repair person walk carefully on the tiles and re-caulk around all the pipe vents.

 

Current Replacement Cost:  $4,000 at $4,000 per Caulking job. Cost Source – Local Contractor.

Preventative Maintenance:  Routine inspection.  Roof maintenance programs can extend roof longevity.

 

Asphalt Sealcoat

Location:  Paved Areas.

Quantity:  43,220 SF.

Remaining Life:  0 Year (within next 12 months).

Typical Useful Life:  3 Years.

Comments:  Was done in January 1999 for $3,500 after most of the association had new petromat overlay done in December 1998.  Was then done in 2002 for $3950 by a different contractor.  Consider doing on a 2-year cycle to build up a thick protective layer where raveling has occurred.  As sealcoating may not be done by Fall 2004 and some surfaces have mud stains which would make sealcoating less effective, consider doing sealcoat in spring of 2005.

 

Current Replacement Cost:  $3,950 per actual 2002 cost (contractor says price hasn't increased).

Preventative Maintenance:  Regular sealcoat.  Keep clean to reduce abrasive effects of grit.


Asphalt Overlay - 1998 Phase

Location:  Paved Areas.

Quantity:  14,440 SF.

Remaining Life:  8 Years.

Typical Useful Life:  12 Years.

Comments:  14,400 SF of asphalt had a 1.5" petromat overlay applied in September 1998.  Actual 1998 cost for paving, less sealcoat & stripe was about $16,000.   A typical petromat overlay can last 12-18 years, depending on how well the surface was prepped and if proper binding was accomplished between the new and old layers. Because of expansive-contractive soils here assume only 12 years useful life.

 

Current Replacement Cost:  $17,328 at $1.20 per SF. Cost Source – Local Contractor.

Preventative Maintenance:  Regular sealcoat.  Keep clean to reduce abrasive effects of grit.

 

Asphalt Overlay - Entrances

Location:  Paved Areas.

Quantity:  6,060 SF.

Remaining Life:  6 Years.

Typical Useful Life:  12 Years.

Comments:  The asphalt sections at the two entrances had an overlay applied in 1996.  Currently good condition, with about 5-7 years remaining life.  Petromat overlays do not last as long as full remove & replace, but cost less.  A typical petromat overlay can last 12-18 years, depending on how well the surface was prepped and if proper binding was accomplished between the new and old layers. Because of expansive-contractive soils here assume only 12 years useful life.

 

Current Replacement Cost:  $7,272 at $1.20 per SF. Cost Source – Local Contractor.

Preventative Maintenance:  Regular sealcoat.  Keep clean to reduce abrasive effects of grit.

 

Asphalt Overlay - 2002 Phase

Location:  Paved Areas.

Quantity:  22,720 SF.

Remaining Life:  10 Years.

Typical Useful Life:  12 Years.

Comments:  This area includes the two small parking lots, plus miscellaneous parking bays, plus the SE corner the main private drive near the RV Parking Lot. All of these areas were paved with a petromat overlay in September 2002. Total cost $25,000 per contractor.

 

Current Replacement Cost:  $27,264 at $1.20 per SF. Cost Source – Local Contractor.

Preventative Maintenance:  Regular sealcoat.  Keep clean to reduce abrasive effects of grit.


Asphalt Curbing - Replace

Location:  Paved Areas.

Quantity:  695 LF.

Remaining Life:  10 Years.

Typical Useful Life:  30 Years.

Comments:  The asphalt curbs are in fair condition, but will eventually need replacement as they are showing significant raveling such that whenever a sealcoat is applied, it flakes off in a year or two.  Tree roots have cracked the curbs in numerous places as well.

 

Current Replacement Cost:  $6,255 at $9.00 per LF. Cost Source – Local Contractor.

Preventative Maintenance:  Regular sealcoat.  Keep clean to reduce abrasive effects of grit.

 

Paint Exterior Wood Trim

Location:  Exterior Trim surfaces.

Quantity:  17,250 SF.

Remaining Life:  0 Year (within next 12 months).

Typical Useful Life:  6 Years.

Comments:  The wood trim was painted in summer 1999 for $16,300 by the association's preferred painting contractor.  Has been done on a 6-year cycle.  Assume $19,000 adjusted for inflation and per recent contractor bid.

 

Current Replacement Cost:  $19,000 per actual cost 1999 adjusted for inflation.

Preventative Maintenance:  Regular inspection and paint touch up to protect surfaces.


[...]

And the list continues for all identified reserve components... 

As you can see, the narrative section serves as a repository for cost history information that can be passed on to future board members.  Many clients make notes in this section in order to have a centralized record of repair history and preferred contractors.

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